Steel Wire Rope Slings

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Steel Wire Rope Slings

At Izajes, we manufacture steel wire rope slings according to IRAM 5221 types A and B, EN-13414-1, ASME B30.9 Standards.

Advantages of choosing slings  Izajes y Transmisiones

  • Local Manufacturing.
  • ISO 9001 Certified manufacturing process.
  • Each sling is uniquely identified for better traceability.
  • Fast response to special orders.
Any sling is defined by:
  • The type of wires used (composition, diameter, resistance, etc.).
  • Their total length (L), including the length of loops or hooks.
  • The type of loop manufacturing (with ferrule or braided).
  • The type of accessories supplementing it (thimbles, hooks, shackles, turnbuckles, rings, etc.).

 
 
Fiber Core Steel Wire Rope SlingsLoads – Single-Leg SlingsLoads – Multi-Leg Slings
Number of legs, n2 legs3 & 4 legs
Inclination angle in relation to the vertical, ßß>45º45º>ß>60ºß>45º45º>ß>60º
Angle between opposite legs, aa>90º90º>a>120ºa>90º90º>a>120º
Factor to calculate Maximum Working Load (MWL), f=n.cosß10.821.412.11.5
Wire diameterMAXIMUM WORKING LOAD
MWL (kg) IRAM 5221, safety factor 5:1
(Inches)Balance-loaded Steel Wire Rope Slings
1/4428342856599428899642
5/67626101,5241,0677621,6001,143
3/81,1018812,2021,5411,1012,3121,652
7/161,4751,1802,9502,0651,4753,0982,212
1/22,0601,6484,1202,8842,0604,3263,090
9/162,3871,9104,7743,3422,3875,0133,580
5/83,1212,4976,2424,3693,1216,5544,682
3/44,3043,4438,6086,0264,3049,0386,456
7/85,7734,61811,5468,0825,77312,1238,660
18,0586,44616,11611,2818,05816,92212,087
1  1/89,3437,47418,68613,0809,34319,62014,014
1  1/412,1999,75924,39817,07912,19925,61818,298
1  3/814,58611,66929,17220,42014,58630,63121,879
1  1/217,19713,75834,39424,07617,19736,11425,796
1  3/424,11319,29048,22633,75824,11350,63736,170
230,98824,79061,97643,38330,98865,07546,482

Information on Steel Wire Rope Slings

Finishings

MAINTENANCE

  • Make sure the sling is suitable for the load. Slings must not be overloaded; the stated MWLs must be complied with.
  • The opening angle of the legs must not exceed 120º.
  • Examine the sling condition. Never use damaged slings; all damaged slings must be removed from service.
  • Sling operations must always be performed with a stable, balanced load.
  • Start and finish the operation slowly.
  • Do not use slings for internal use without loop protection.
  • Do not use elements in the loops that can damage or cut them. Smooth hooks with no edges are recommended.
  • Do not drag the slings while moving, nor let them get caught under the load.
  • If not provided with proper cut protection, slings must not be used on surfaces with edges.
  • Slings must always be stored by hanging them by the loops or longitudinally at several points.
  • Check with the manufacturer if the slings are used with chemical products or at very high temperatures.
  • When breakage of approximately 20% of the wire ropes forming the sling is detected by the naked eye, stop using it.

ADVANTAGES TO CHOOSING OUR SLINGS

  • Local Manufacturing.
  • Manufacturing process under IRAM Certification – ISO 9001:2015.
  • Each sling is uniquely identified for better traceability.
  • Fast response to special orders.

“Folded” eye
(IRAM 5221, Type B)

folded eye

“Flemish Type” eye
(IRAM 5221, Type A)

Flemish Type eye
Maintenance
  • Make sure the sling is suitable for the load. Slings must not be overloaded; the stated MWLs must be complied with.
  • The opening angle of the legs must not exceed 120º.
  • Examine the sling condition. Never use damaged slings; all damaged slings must be removed from service, as they can only be repaired by qualified personnel.
  • Sling operations must always be performed with a stable, balanced load.
  • Start and finish the operation slowly.
  • Do not use slings for internal use without loop protection.
  • Do not use elements in the loops that can damage or cut them. Smooth hooks with no edges are recommended.
  • Do not drag the slings while moving, nor let them get caught under the load.
  • If not provided with proper cut protection, slings must not be used on surfaces with edges.
  • Slings must always be stored by hanging them by the loops or longitudinally at several points.
  • Check with the manufacturer if the slings are used with chemical products or at very high temperatures.
  • When breakage of approximately 20% of the wire ropes forming the sling is detected by the naked eye, stop using it.
Specifications Data Sheet
    • Nominal breaking strength of wires used: 1770 n/mm2.
    • Wire Factor = 6.25
    • Sling Factor = 5:1
    • Maximum Working Load (MWL) = breaking strength / safety factor.
Angle between opposite
Legs a
Angle from
vertical ß 
Angle with Factors to calculate MWL
Number of legs
234
90ºß<=45º1.42.12.1
90º<a<=120º45º<ß<=60º11.51.5
Be careful with angles!

When the legs of a sling do not work vertically, a point to be
considered is that the stress per leg increases as the angle formed
by them from the vertical increases.

To calculate the stress on each leg, its load must be multiplied by
the factor corresponding to the angle according to the attached table.

Angle AºMultiply by:
20º1.06
30º1.16
45º1.42
60º2.00
70º2.92
80º5.76

Slings Types

Important Technical Information

With the iron ferrule, always bear in mind that it is not possible to determine how close the loop is to skipping; this is not so with the T ferrule (where the very existence of the protruding whip proves that pressing is safe), or the TKH ferrule, where for the same reason, the inspection hole ensures that the process is correct.

This is why it is most advisable to check the ferrule throughout the useful life of the sling, in addition to the information on the ferrule itself (it is essential that it is engraved). For this reason, the quality controls with the T and TKH ferrules (used by Izajes to manufacture slings) are much more easily performed, since the end of the wire in the ferrule is visible. With our slings, you will be able to perform this inspection yourself each time you use them; no other manufacturing system enables you to do this since, once the ferrule is closed, no one knows for sure how the wire under it is behaving. This system is used throughout Europe, which accounts for 95% of steel wire rope slings manufactured. The aluminum T and TKH ferrules correspond to the current standard for ferrules, EN 13411-3 (European Community).

On the steel wire rope slings manufactured by Izajes, the ferrules bear the following engraved information: – Manufacturer identification (IZT = Izajes); – Diameter of the wire, which the sling is made of; – and the Maximum Working Load (MWL). Therefore, in addition to the advantages listed, Izajes identifies its production so that the user can know its origin, in addition to the technical characteristics of the sling. This information accompanies the sling, and is part of it; thus, the sling can always be identified, regardless of the manufacturing certificates issued in this regard. Thus, the tasks of the personnel in charge of safety at your plant are made easier when it comes to controlling any movement requiring safe and reliable slings. The field of application for aluminum ferrules ranges from -40 ºC to 100 ºC. In 90% of the samples in multiple tensile tests, it has been determined that this system offers greater resistance than those made with iron or steel ferrules. For this reason, when ordering a wire rope sling, these various factors have to be considered. Do not hesitate to consult our Technical Department for further information. Quality Department

Recommendations

Unwinding

The coil should be breaked while unwinding so that the wire rope comes out with a certain pressure and does not turn on its axis. This prevents bumps and kinks. If the coil is not equipped with brakes, then an operator should stop it..

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Transport between coils

When the wire rope is carried from a full coil to an empty one or to a machine drum, this should be done from the upper or lower part of both, but never from the upper part of one coil and the lower part of the other, or vice versa.

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Wire rope winding

The wire rope winding on the machine drum must be carried out correctly so that there are no spires overlapping and cross-linking, which would crush and distort the cords. The following figures represent the four cases that could effectively take place:

  1. Right torsional wire winding at the upper part of the drum.
    The mooring point should be located on the left side of the drum.
  2. Right torsional wire winding at the lower part of the drum.
    The mooring point should be located on the right side of the drum.
  3. Left torsional wire winding at the lower part of the drum.
    The mooring point should be located on the right side of the drum.
  4. Left torsional wire winding at the lower part of the drum.
    The mooring point should be located on the left side of the drum.

We do not recommend winding the wire around the drum in several layers, but if so, this technique is applied for the first layer of winding.

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Deflection angle

The deflection angle is that formed by the wire from the first fixed pulley on the edge of the winding drum. It should not exceed 1º 30'.

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Wire cutting

Cutting with shears or scissors. Before cutting, wires are to be tied together on both sides of the cutting area. The number of ties, the width and the distance between them depend on the wire diameter (see table). It is key to avoid longitudinal tilts among the different cord layers, since, in that case, those which have moved the least will bear the greatest part of the load, and there is the risk of breakage.

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Tie characteristics
Wire rope diameterNo. of ties
on each side
of the cut
Tie
length
Distance
between ties
Wire diameter
rec. iron piece to be
used (mm)
Up to 12312150,5 to 0,8
13 to 20325401 to 1,5
21 to 30440501,2 to 2,2
31 to 40450501,8 to 3
41 to 50475502,2 to 3,2

Recommended cuttings

To cut antitwisting wire ropes, we recommend cutting by electric resistance or by welding.

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Calibration

For calibration, the measuring device must be properly used.

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